Products Description
Our Non-reflective Matte Carbon Fiber Plate uses high-strength T700S carbon fiber fabric combined with aerospace-grade epoxy resin matrix, manufactured through specialized matte surface treatment processes. These carbon fiber plates deliver zero-reflection characteristics alongside exceptional mechanical properties - they're only 1/5 the density of steel but offer 5 times the specific strength. Here at SYCarbonFiber, we specifically focus on providing customized solutions for optical equipment, military applications, medical devices, and other industries where surface reflection control is absolutely critical.
Product Parameters
|
Parameter |
Value |
Notes |
|
Fiber Volume Fraction |
58-62% |
Achieved through dry prepreg process ensuring high fiber content |
|
Interlaminar Shear Strength |
≥65 MPa |
ASTM D2344 standard testing, guaranteeing interlayer bonding strength |
|
Surface Gloss Level |
8-15 GU |
Measured at 60° angle, professional matte treatment achieving zero-reflection effect |
|
Void Content |
≤2% |
High temperature-pressure curing process control, ensuring material density |
|
Fiber Orientation Accuracy |
±2° |
CNC layup equipment ensuring precise fiber direction control |
|
Heat Deflection Temperature |
145-165°C |
DSC testing, 180°C cure system guaranteeing thermal stability |
Product features and applications
The biggest advantage of our Non-reflective Matte Carbon Fiber Plate is that it completely eliminates surface reflection issues, which is particularly crucial for many precision applications. Take optical instrument manufacturing, for example - any reflection can seriously compromise imaging quality, but our matte carbon fiber plates keep the optical system's internal light paths absolutely clean. Military applications are even more demanding; drone housings, radome covers and similar components that reflect light can easily expose target positions. Our matte treatment technology effectively reduces detection risks.
In medical equipment applications, X-ray table panels and surgical instrument supports need both high strength and zero reflection interference with medical procedures. Our products meet these demanding requirements perfectly.
From a material performance standpoint, these carbon fiber plates maintain all the advantages of dry carbon processes. Tensile strength reaches 800-1000MPa, elastic modulus falls between 55-65GPa, while weighing over 40% less than aluminum alloys. The matte surface treatment doesn't compromise mechanical properties - actually, the surface texture provides better paint adhesion. For environmental resistance, the material works stably from -40°C to 120°C, with excellent hygrothermal aging performance too.
Our manufacturing process uses prepreg layup plus high temperature-pressure curing. Every fiber layer's placement angle gets precisely calculated to ensure the final product's anisotropic properties meet design requirements. Surface matte treatment uses physical texturing methods, not simple sandblasting or chemical etching, so we don't create surface stress concentration points. This preserves the product's fatigue life.
Multi-Dimensional Product Detail Introduction
Visually, Non-reflective Matte Carbon Fiber Plate presents a deep matte black appearance with subtle surface texturing that feels smooth to touch. This texture forms through special release fabric pressing during manufacturing, ensuring matte effects without roughness. Our plate thickness control precision reaches ±0.1mm - pretty high standards in the carbon fiber industry, mainly achieved through our temperature gradient control technology.
Cut surface quality is a key indicator of carbon fiber plate quality. We use diamond-coated cutting tools for precision cutting, controlling surface flatness within 0.05mm without burrs or delamination. Fiber distribution uniformity is equally important - microscopic examination shows very neat fiber arrangement without twisting or breakage, indicating our prepreg quality and layup processes are solid.
Plate bending test results show materials can withstand over 900MPa bending stress under 3-point bending conditions without fracture - exceeding many metal materials. Impact toughness testing demonstrates the material absorbs considerable impact energy without brittle fracture, thanks to excellent fiber-resin interface bonding.
We pay special attention to product consistency. Every production batch undergoes complete inspection including thickness measurement, density detection, mechanical property sampling, ensuring every plate meets technical requirements. For packaging, we use specialized shock-absorbing foam and moisture-proof film, guaranteeing products remain undamaged during transport.
Product Validation
SYCarbonFiber holds ISO9001:2015 quality management system certification and AS9100D aerospace quality management system certification. Our Non-reflective Matte Carbon Fiber Plate products fully comply with ASTM D3039 tensile testing standards and ASTM D790 flexural testing standards. Third-party testing from SGS shows all our product indicators meet or exceed design requirements, particularly excelling in fatigue life and environmental adaptability.
A leading domestic optical equipment manufacturer has continuously purchased our matte carbon fiber plates for high-end telescope mount manufacturing for three consecutive years. Customer feedback indicates our products not only solve reflection problems but also significantly improve optical system stability through excellent vibration damping characteristics. Test data from a military enterprise shows drone housings made with our matte carbon fiber plates reduced radar cross-section by 35% compared to regular carbon fiber plates - quite satisfying results.
Our production equipment includes imported prepreg layup machines, large autoclaves, and precision CNC cutting equipment, with annual capacity reaching 500,000 square meters to meet large-volume order demands. Our technical team has over 15 years of carbon fiber composite experience, holding 8 related patents, particularly in matte surface treatment and interlaminar reinforcement technologies.
Quality traceability systems cover the entire process from raw material procurement to finished product shipping. Every batch has unique batch numbers and complete production records - customers can query detailed product information anytime. We've also established customer filing systems with regular follow-ups to understand product usage and continuously improve quality.
Intimate service and worry-free after-sales
We at SYCarbonFiber provide one-stop service from design consultation to volume production. Customers just need to provide product drawings and technical requirements - our engineering team conducts detailed manufacturability analysis and offers optimization suggestions. For complex-shaped products, we can first make small batch samples for verification, then proceed with volume production after confirmation. This approach minimizes customer development risks.
For delivery times, we promise 10-15 working days for samples and generally 3-4 weeks for volume production depending on quantities. For urgent orders, we have express channels that can appropriately shorten delivery times. We handle packaging and shipping completely, using professional shock-resistant packaging to ensure products reach customers intact.
After-sales service is our strength. Product quality guarantee period is 24 months - if products don't meet technical requirements due to our issues, we take full responsibility and remake them free of charge. We also provide technical support services. Customers can contact us with any usage problems, and we'll provide professional solutions within 24 hours.
Regular customer visits help us understand actual product performance and collect improvement suggestions. We also regularly host technical exchange meetings, inviting customers to participate in new product development discussions. This open cooperation model helps us better meet market demands.
Professional Counselling Issues
Q1: What's the minimum order quantity for your Non-reflective Matte Carbon Fiber Plate?
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A1: Our minimum order quantity is 20 square meters, but for new customers' initial samples, we can accept 1-2 square meter small orders. For volume production, we generally recommend single orders above 100 square meters - this gives better cost control and delivery advantages.
Q2: Will matte surface treatment affect the carbon fiber plate's strength performance?
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A2: Absolutely not. We use physical texturing matte treatment processes achieved through special release fabrics during curing - not post-processing machining, so fiber structure remains intact. Actual test data shows matte plates have identical mechanical properties to regular glossy plates.
Q3: Can you customize special thicknesses and shapes according to our drawings?
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A3: Certainly. We specialize in customized production with thickness ranges from 0.5mm to 30mm. For shapes, anything achievable through molding or CNC machining, we can handle. Complex shapes require tooling with some tooling costs, but unit prices become very competitive with volume production.
Q4: What carbon fiber raw material brands do you use, and how do you guarantee quality?
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A4: We use Japanese Toray T700S and T800H grade carbon fibers, with epoxy resins from American Huntsman or German Evonik aerospace-grade products. All raw materials have complete quality certificates and batch traceability records. We maintain long-term stable supplier relationships - raw material quality is very reliable.
Q5: For urgent delivery situations, can you provide expedited service?
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A5: Yes, we can provide expedited service, but specific situations need evaluation. Generally, sample production can compress to 5-7 working days, volume production can shorten by 20-30%. Expedited service has certain rush fees, usually 10-15% of total price. Specific fees depend on order circumstances.
Latest Company News & Updates
SYCarbonFiber completed new equipment upgrades in the second half of 2024. Newly introduced Italian SACMI large autoclaves and German KUKA automated layup equipment are now officially in production, significantly improving both quality and capacity of our Non-reflective Matte Carbon Fiber Plate products. Especially the new temperature gradient control system achieves ±1°C precise temperature control, dramatically improving product consistency.
Our technical team recently achieved important breakthroughs in carbon fiber surface functionalization treatment, developing new-generation ultra-matte treatment technology. Surface gloss levels can be controlled below 5 GU while maintaining excellent wear resistance. This technology has patent applications filed and is expected to roll out across major product lines in Q1 2025.
For market expansion, we've established strategic partnerships with several internationally renowned optical equipment manufacturers. Export orders in 2025 are projected to grow over 40% compared to 2024. Domestically, new energy vehicles and high-end medical equipment show rapid demand growth for matte carbon fiber plates - we're expanding business layout in these two market segments. To better serve customers, the company plans to establish a new technical service center in East China, providing more timely technical support and after-sales service.
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