Carbon Fiber Tube for Industrial Application

Carbon Fiber Tube for Industrial Application
Details:
Strength can be customized, default T300, length can be customized, source factory, supports urgent sampling.
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Description
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Product Introduction

 

Carbon fiber tube for industrial application is a tubular structural material composed of carbon fiber as reinforcement material and resin as matrix. It has excellent properties such as high strength, light weight, corrosion resistance, and low thermal expansion coefficient. It is widely used in automation equipment, aerospace, rail transportation, medical equipment, new energy and other fields.

 

 

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Product Parameters

 

Parameter Category

Parameter Details

Material composition

Carbon fiber composites (carbon content ≥95%)

Diameter range

5mm-450mm (can be customized upon request)

Wall thickness range

1mm-30mm (can be customized upon request)

Length range

50mm-3000mm (customizable on request)

Densities

Approx. 1.7g/cm³

Surface treatment

Matte, glossy, etc. (can be customized upon request)

Shape and type

Round tube, square tube, shaped tube, etc. (can be customized according to requirements)

Filament bundle specifications

3K, 6K, 9K, 12K, etc. (can be customized upon request)

 

Product Customization

 

Material Strength Customization
We can provide the option of upgrading from standard T300 grade 3K carbon fiber to T700 or T800 grade according to customer's requirements for strength and performance.

 

Size Customization
We can customize carbon fiber pipes with diameters between 5mm and 500mm, wall thicknesses between 0.5mm and 15mm, and single lengths up to 4 meters.

 

Pipe Shape Customization
In addition to standard round pipes, we can also customize conical, elliptical or other special cross-sectional structures according to customer drawings or usage requirements.

 

Surface Texture Customization
We provide three surface treatments: glossy, semi-matte and matte, with twill, plain or forged carbon fiber textures.

 

Resin Customization
Depending on the product application, we can provide customized resin formulas with multiple hardness levels.

 

End Connection Customization
For easy integration with customer equipment, we can pre-install aluminum alloy joints or stainless steel flanges on both ends of the pipe.

 

Product Features

 

Small Dimensional Tolerance
Our industrial carbon fiber tubes use high-precision molds and CNC cutting equipment during the production process to ensure that the dimensional tolerance is stably controlled within ±0.2 mm in diameter, ±0.1 mm in wall thickness, and ±1 mm in length. This can effectively reduce the adjustment time during assembly and improve assembly efficiency.

 

Strong Corrosion Resistance
Our carbon fiber tubes are made of epoxy resin and carbon fiber composites. These two materials have strong chemical stability and are not easy to react with air, moisture, acid and alkali substances. They will not rust even after being used outdoors for more than 10 years. They are particularly suitable for chemical equipment with high corrosion resistance requirements.

 

Extremely Low Thermal Expansion Coefficient
The thermal expansion coefficient of this product is as low as 2.1×10⁻⁶/°C. It can maintain its size even in a temperature fluctuation environment of -40°C to +100°C and will not deform due to thermal expansion and contraction. It is particularly suitable for optical equipment, laser brackets and other equipment that require extremely high dimensional stability.

 

Product Applications

 

Automated Robotic Arm Structure
Carbon fiber tubes are commonly used in the main arms, connectors and support rods of robots and automated robotic arms.

 

Industrial Drone Racks
In industrial drones, carbon fiber tubes are used to make arms and structural frames.

 

Laser Equipment Optical Path Brackets
Carbon fiber tubes are widely used in the optical component support system of laser cutting equipment.

 

High-speed Track Guide Structure
In high-speed motion systems such as automatic sorting and packaging, carbon fiber tubes are used for guide rails or sliding brackets.

 

Medical Equipment Arm Brackets
Carbon fiber tubes are used to make telescopic arms or mobile brackets in medical equipment such as CT and X-ray.

 

Oil Drilling Signal Poles And Detection Poles
At oil drilling sites, carbon fiber tubes are used for detection poles and support poles to transmit signals.

 

Quality Assurance

 

 Premium Raw Material Assurance
Our industrial carbon fiber tubes are made with carefully selected raw materials from top global suppliers. We use high-performance domestic prepreg by default, and can also offer customization with Toray carbon fiber from Japan if needed. Before production, every batch of material is tested for strength and stability to ensure consistent quality. The improved epoxy resin helps the carbon fiber layers bond better, which gives the tubes reliable strength, low weight, and good durability in industrial settings.

 

 Professional Technical Team
Our research and development team, led by a PhD in materials science, brings over a decade of experience in carbon fiber composites. Key team members have worked on major national research projects and hold several patents for carbon fiber pipe production. Our factory floor is staffed with trained technicians, each with at least 1,000 hours of hands-on experience in winding, heat pressing, and precision machining. We also team up with top universities to keep improving our methods and product quality.

 

 Strict Quality Certification
Our production processes are certified under ISO 9001:2015 and ISO 14001, meeting global standards. Our products have passed EU CE certification, US ASTM testing, and Germany's TÜV safety checks, making them ready for markets worldwide. We inspect every single item using advanced computer-assisted systems and professional testing gear. Our carbon fiber pipes can handle water pressure tests up to 50MPa-way beyond normal conditions-ensuring they stay dependable even in tough environments.

 

 Reliability Verification
Each batch goes through strict sample testing, including three-point bending, axial compression, and hoop strength checks, with all results tracked and traceable. We also run accelerated aging tests under extreme conditions like high heat, humidity, UV rays, and temperature swings to guarantee long-lasting performance. Test records are stored for 20 years, offering full support and traceability throughout the product's life. With these tight quality controls, our return rate is just 0.5%-one of the best in the industry-earning us trust from customers around the globe.

 

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Our Service

 

 Professional Consulting and Customization Solutions

We understand that different industries have different requirements, so we provide technical support based on your specific needs. Our team can help you choose the right carbon fiber tube by considering your working conditions, load requirements, and performance expectations. Before placing an order, we'll offer a clear performance evaluation and pricing reference to help you make an informed decision. For complex cases, on-site support can be arranged when necessary.

 

 Sample Testing and Validation Support

We provide sample testing services to help you verify the suitability of carbon fiber tubes in actual working conditions. If necessary, we can assist with basic installation and usage instructions during the testing process. Based on feedback, we can also make appropriate product adjustments. For bulk purchase projects, we can provide small batch discount trials.

 

 Flexible Delivery and Emergency Services
On top of regular timelines, we offer rush production for urgent orders-some ready in as little as 3 business days. We work with top international shipping companies to find the fastest, most affordable delivery options for you. For long-term partners, we can set up Vendor Managed Inventory (VMI) near your facility, keeping stock ready so you never run out. For overseas buyers, our global team handles customs paperwork and certifications, making your purchase smooth and hassle-free.

 

 Comprehensive After-Sales Guarantee
Our support doesn't stop at delivery. Every carbon fiber pipe comes with a 12-month warranty on materials and craftsmanship, plus lifetime technical help. We've got a 24-hour response system-technical questions get answered within one business day. Need help with installation or upkeep? We offer remote guidance or on-site service. We also run regular training sessions to teach your team how to use and maintain our products. If any issues pop up, we fix them fast and figure out the cause later, keeping your operations running smoothly. This customer-first mindset keeps our satisfaction rate above 98%, making us a partner you can count on.

 

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FAQ

 

Q1: How strong are industrial carbon fiber pipes?

A1: Our T300 carbon fiber pipes boast a tensile strength of up to 3500MPa-seven times stronger than steel pipes of the same weight-while being only about 1/4 as heavy, giving you unbeatable strength without the bulk.

Q2: What sizes of carbon fiber pipes do you offer?

A2: We've got pipes from 5mm to 500mm in diameter and up to 4 meters long. Need something custom? Just let us know, and we'll make it happen.

Q3: What surface finishes are available for carbon fiber pipes?

A3: Pick from glossy (super shiny), semi-matte, or matte finishes, depending on your project and style preferences.

Q4: Can you customize special shapes for carbon fiber pipes?

A4: You bet! Beyond standard round pipes, we can create square, oval, tapered, or other unique shapes to fit your needs.

Q5: Can the wall thickness of carbon fiber pipes be customized?

A5: Yes, we offer thicknesses from 0.5mm to 15mm, with precision within ±0.1mm to match your specs.

Q6: Can you machine holes or threads into carbon fiber pipes?

A6: Absolutely. Using pro-grade CNC tools, we can drill, cut, or mill with accuracy up to ±0.15mm.

Q7: Do you offer higher-strength carbon fiber pipes?

A7: Yes, beyond T300, we've got T700 and T800 options for heavy-duty uses like aerospace.

Q8: Can I request a small batch for testing?

A8: Definitely. We provide samples for testing, so you can check performance before scaling up. Sample costs can even offset future bulk orders.

 

Company Update

 

We're expanding our presence in the industrial carbon fiber pipe market. Our new high-strength composite pipes offer 40% more strength and 60% less weight compared to traditional metal, making them ideal for aerospace and high-end industrial applications. We've recently completed our third automated production line to increase capacity and better meet growing demand. As part of our sustainability efforts, our improved manufacturing processes have reduced carbon emissions by 30%, earning us a National Green Manufacturing Award. In the next two years, we plan to focus on the wind energy and electric vehicle sectors, aiming to become a key player in global carbon fiber pipe solutions.

 

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