Carbon Square Tube Prepreg Autoclave For Light Aircraft Frame & UAV Structure | Source Factory Legal Export

Carbon Square Tube Prepreg Autoclave For Light Aircraft Frame & UAV Structure | Source Factory Legal Export
Details:
Guangdong Shenyang New Material – ISO9001 & CE certified dry carbon composite manufacturer based in Huizhou, China. Equipped with autoclave, 4.0m×2.0m large-format CNC router and prepreg cold storage. Products for legal export, prototype & mass production available, batch performance traceable. FEA-optimized carbon fiber square tubes manufactured via prepreg autoclave process for light aircraft fuselage frames and UAV primary structures, featuring engineered laminate schedules, controlled porosity, and fatigue-validated performance for structural design engineers.
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Description
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Detailed Description

For structural engineers developing light aircraft frames and UAV primary structures, square tube selection demands verified laminate properties and predictable long-term behavior. Our prepreg square tubes are designed with FEA-driven layup schedules-typically [0°/90°/±45°] quasi-isotropic or customized per your load case. Autoclave cure at 7bar ensures void content ≤1.0% (ASTM D3171), directly correlating to interlaminar shear strength >40MPa.

Fatigue testing per ASTM D3479 shows no strength degradation after 10⁶ tension-tension cycles at R=0.1, 60% UTS. Creep testing at 40% ULT under 1,000hr load hold shows strain growth <0.05%-critical for aircraft structures requiring dimensional stability over years of service.

We supply full mechanical property datasheets including tension, compression, shear, and bearing allowables at room and elevated temperature (+70°C). Batch consistency is enforced via statistical process control on fiber placement angle (±1°), cure temperature profile, and post-cure dimensional verification. Export documentation includes material certification, dual-use screening, and commercial export invoice.

Carbon Fiber Square Tube Rectangular Tube Hollow Composite Profile For Robot Frame Structural ComponentCarbon Fiber Square Tube Rectangular Tube Hollow Composite Profile For Robot Frame Structural Component

Specification

Parameter

Value

Process

Prepreg autoclave

Fiber

T700 / T800

Section

15×15mm to 80×80mm

Wall

1.0mm – 5.0mm

Void content

≤1.0%

ILSS

>40MPa

Fatigue

>10⁶ cycles @ 60% UTS

CTE

0.8–1.2 ppm/°C (axial)

Export

Legal export, certified

 

Custom FAQ

Q: Can you match a specific bending stiffness (EI) target for my frame design?

A: Yes, provide target EI and we iterate layup schedule and wall thickness; FEA validation included.

Q: Are bearing strength values available for bolted joint design?

A: Yes, bearing allowables per ASTM D953 at room and elevated temp provided per batch.

Q: Can tubes be supplied with pre-molded gusset attachment points?

A: Yes, integral molded gussets or bonded fittings available; designed per your load transfer requirements.

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