Exoskeleton structural parts require directional mechanical performance, lightweight to reduce wearer burden, and consistent safety performance. Our dry carbon exoskeleton parts adopt load-path tailored layup sequence, adjust UD/woven ply ratio according to stress distribution. Porosity controlled below 0.5%. Autoclave molding eliminates hidden void defects. CNC machining uses composite-specific cutters with edge sealing to prevent interlaminar delamination under repeated cyclic load. Aging and fatigue test data available for engineering validation. Batch consistency is controlled by standardized prepreg thawing and layup procedure. As export factory, we work with engineers on DFM optimization for prototype and serial production.
Specification
| Item | Parameter |
|---|---|
| Material | T700 / T800 prepreg dry carbon autoclave |
| Layup | Custom ply design based on FEA stress map |
| Machining | 5-axis CNC / 4.0m×2.0m large format CNC |
| Tolerance | ±0.1mm, depends on geometry |
| Finish | Matte, biocompatible coating optional for medical use |
FAQ
Q1: Can you optimize ply layup based on our FEA stress results?
A1: Yes, our composite engineering team reviews your FEA report and adjust ply orientation & ply thickness.
Q2: Is surface coating available for medical exoskeleton contact part?
A2: Biocompatible non-toxic coating can be applied for skin contact areas.
Q3: What is your typical prototype lead time for exoskeleton parts?
A3: 10–18 working days after DFM review and drawing confirmation.
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