Carbon Fiber Square Tube Autoclave Prepreg For Industrial Frame & AGV Chassis Structure | Source Factory Legal Export

Carbon Fiber Square Tube Autoclave Prepreg For Industrial Frame & AGV Chassis Structure | Source Factory Legal Export
Details:
Guangdong Shenyang New Material, ISO9001 & CE certified dry carbon composite manufacturer based in Huizhou, China. Equipped with autoclave, 4.0m×2.0m large-format CNC router and prepreg cold storage. Products for legal export, prototype & mass production available, batch performance traceable. Carbon fiber square tube produced via autoclave prepreg for industrial equipment frames and AGV chassis structures, replacing 6060 aluminum extrusion to cut frame weight 50% and eliminate joint corrosion in humid/chemical plant environments.
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Description
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Detailed Description

AGV chassis built from 6060 aluminum extrusion frames accumulate 0.4–0.6mm joint play within 12 months in high-humidity warehouses due to galvanic corrosion at bolted connections. Frame weight (18–25kg for 1.2m×0.8m base) also limits payload capacity and battery range.

Feature: T700 prepreg [0/90] dominant layup, molded corner radius R3–5mm, autoclave 7bar.

Advantage: Density 1.52g/cm³, axial compression ≥1850MPa, torsional stiffness GJ 4.2× equivalent Al extrusion, void ≤1.2%.

Benefit: 50% lighter frame → AGV carries 22% more payload or runs 18% longer per charge; molded corners eliminate stress concentration at frame joints; zero galvanic corrosion with stainless steel fasteners; flat surfaces accept precision machined brackets directly.

C-scan ultrasonic inspection per batch. CNC end-cut and notch service available ±0.1mm. Legal export.

 

Specification

Parameter

Value

Process

Prepreg autoclave

Fiber

T700 / T300

Section

10×10 to 80×80mm

Wall

1.0–5.0mm

Length

≤2500mm

Density

1.52g/cm³

Axial comp.

≥1850MPa

Torsional GJ

4.2× Al extrusion equiv.

Export

Legal export full docs

 

FAQ

Q: Can square tube be bolted directly to aluminum base plates?

A: Yes, use stainless steel hardware + nylon isolation washer to prevent galvanic pair.

Q: Frame stiffness comparison to 40×40×3mm Al extrusion?

A: 35×35×2mm carbon tube matches EI at 52% less weight-calc provided.

Q: CNC notch for cross-member joint?

A: Yes, ±0.1mm notch with chamfered edge to prevent fiber peel, CMM verified.

Q: Paint/coating for chemical plant?

A: Polyurethane topcoat resistant to cutting fluid, hydraulic oil, mild acids-tested per ASTM D1308.

Q: Export docs?

A: HS 6815.99, MSDS, CO, batch cert, dual-use screening.

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